Laser welding systems

TruLaser Cell 3000

The all-rounder

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Your system for flexible laser processing of small and medium-sized components

2D laser cutting | 3D laser cutting | laser welding | laser metal deposition

With the compact and high-precision 5-axis laser machine TruLaser Cell 3000 you can weld and cut in two or three dimensions. In addition, the 3D laser machine is also ideal for laser metal deposition (LMD). From prototypes to large-scale series production with extensive automation, this multi-talented machine displays its superiority across the board. This applies in particular to cost-effective laser processing of small to medium-sized components with top quality.

Process flexibility

Welding, cutting, and LMD through simple and fast process adapter changes

Simple to automate

For higher quantities the machine can be automated very simply in line with the customer's specific requirements.

Individual fixture technology

Tailor-made fixture concepts with sophisticated clamping systems and sensor systems from a single source.

Modular construction

Easy to retrofit or upgrade with a large number of options and processing optics.

High-precision

Maximum repeatability across the entire 3D working area

Work area for flexible use

Use the full work area for large installations and comprehensive automation systems.

TruLaser Cell 3000 – unique and universal

TruLaser Cell 3000 – laser welding of transmission components

TruLaser Cell 3000 - Automatisiertes Laserschneiden von Messern bei Zwilling

Extremely user-friendly and ergonomic

You can operate the TruLaser Cell 3000 intuitively and easily with the interface developed by TRUMPF on the basis of the Siemens 840D solutionline. During cutting, you can use the cutting parameters stored on the control system and optimized by TRUMPF for the most common laser types, material types, and material thicknesses.

Highly dynamic motion unit

The machine is equipped with highly dynamic linear direct drives. These enable fast and precise positioning and operate almost entirely wear-free. Another advantage is that with the boom construction with up to four axes (X, Y, Z, and B axis) directly in the beam, you can very easily automate the laser machine for high quantities.

TruLaser Cell 3000, FocusLine variable zoom optics

FocusLine Professional variable zoom optics

The TruLaser Cell 3000 has a unique optics system for automatic adjustment of the focal diameter and focal position. There is no need to change the optics. Depending on the processing task – deep welding, heat conduction welding, cutting thick and thin sheets, or LMD – it is possible to implement variable, program-controlled aspect ratios.

Measurement system for ultimate accuracy

The direct, absolute measurement system with glass scale performs the positioning measurements for the X/Y axis. For the Z axis the measurement system with rotor position sensor is integrated in the motor. Additional evaluation of the axis position is performed by absolute encoders. No reference run is necessary when starting up the control.

Simple to automate

In two-station operation with a rotary table you can produce and set up at the same time. This is particularly recommended for high quantities. In addition, a single loading and unloading position facilitates component handling. On request, robots can even take care of loading and unloading your parts. Side accessibility to the TruLaser Cell 3000 is excellent. This also enables smooth integration of the machine in complete production lines, including linear transfer and workpiece exchange systems.

Deep welding

The 3D laser machine, TruLaser Cell 3000, is well-suited for deep welding where a very high power density, of approximately 1 megawatt per square centimeter is required. Deep welding offers high efficiency and high welding speeds. The high speed means that the heat-affected zone is small and distortion is minimal. This process is used for applications requiring high welding depths or in cases where multiple material layers are to be welded at the same time. A typical example in which this process is used is the laser welding of an automotive gear differential.

Laser-welded control gear

If a component is worn as a result of high temperatures, pressure, abrasion, or moisture, it is not always necessary to replace the entire component. Laser metal deposition is a fast and cost-effective alternative to manufacturing a new part.

Laser-processed electromagnetic water pump coupling

Laser cutting and welding

The TruLaser Cell 3000 is used both to cut slots and to perform welding on the electromagnetic water pump coupling. The fast process adapter change means that the TruLaser Cell 3000 is extremely flexible in terms of processes.

Laser-cut stator plates

Laser cutting makes almost any contour shape possible – even intricate and complex ones – without the need for tool changes. The edges are smooth and burr-free, so there is no need for post-processing. Due to the small size of the heat-affected zone, there is virtually no distortion. Laser cutting is used particularly on metals: steels, aluminum, and alloys.

Operating table

Components such as the head plate of an operating table used to be milled in a lengthy and complex process. With the aid of the TruLaser Cell 3000, the component can now be welded together from two laser-cut components, offering up cost savings in the process.

Laser-cut kitchen knives

Kitchen knives used to be stamped. This led to high tool wear and high tool costs. In addition, whenever the contour was changed the tool had to be changed. The result of this was extensive non-productive time and downtime. Today, lasers are a universal, wear-free tool that bring significant reductions in terms of cost and time. If the contour is changed, e.g. to a different knife geometry, then all that needs to be done is to change the program. In addition, there is no tool wear.

Heat protection sheet

Using the 3D laser processing of the TruLaser Cell 3000, heat protection sheets for exhaust gas systems can be laser cut, for example. As a result of the precise light from the tool, neat edges are produced and there is no heat distortion.

	TruLaser Cell 3000
Axis travel range
X axis travel range	800 mm
Y axis travel range	600 mm
Z axis travel range	400 mm
Maximum axis speeds
Maximum axis speed, axially parallel in X	50 m/min
Maximum axis speed, axially parallel in Y	50 m/min
Maximum axis speed, axially parallel in Z	50 m/min
Maximum axis speed, simultaneous	85 m/min
Maximum axis speed of B axis	120 1/min
Maximum axis accelerations
Maximum axis acceleration, axially parallel in X	10 m/s²
Maximum axis acceleration, axially parallel in Y	10 m/s²
Maximum axis acceleration, axially parallel in Z	10 m/s²
Maximum axis acceleration, simultaneous	17 m/s²
Maximum axis acceleration of B axis	130 rad/s²
Positioning accuracy
Positioning accuracy of linear axes (X, Y, Z)	0.015 mm
Positioning accuracy of rotary axes (B)	0.02 °
Laser
Maximum laser power	8000 W
Available lasers	TruDisk, TruFiber, TruDiode

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

TruTops Cell Basic

TruTops Cell Basic enables you to edit the cutting program directly at the machine. You no longer have to make changes in the NC program manually, meaning your processes are faster. All the changes you make using TruTops Cell Basic are visualized online and shown on the machine monitor.

TruTops Cell

TruTops Cell is an offline programming system for 3D laser processing. With this system you can create programs parallel to production, i.e. while production is running on the machine. TruTops Cell works with a large amount of 3D CAD data and includes the entire technological knowledge of TRUMPF. Important simulations such as collision checks or path optimization are performed directly in the programming system. The software is compatible with all TRUMPF 3D machines and machining processes.

TruTops Boost

With TruTops Boost you can get the best out of your TruLaser Cell 3000 for 2D processing. Automated processes and wizards make day-to-day working with TruTops simple and efficient. The system autonomously generates, for example, looping or roundings on corners, and generates piercing points and approach and return paths. The software positions the parts to be cut in the best possible way. In the process, TruTops Boost means that the laser machine automatically uses appropriate parameters. Interfaces to leading CAD systems allow parts drawings to be quickly imported. However, with an integrated design module you can also create drawings yourself in no time at all.

TO PRODUCT

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

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Depending on the task, select the correct laser for your application. The TruLaser Cell 3000 can be equipped with many fibre-guided TRUMPF solid-state lasers with a laser power of up to 8 kW. Higher laser power performance is available on request.

TruDisk

Maximum performance from the disk

To the product

TruDiode

The energy-efficient diode laser

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TruFiber P

New fiber laser family members, the TruFiber P laser

To the product

Numerous options make working with the TruLaser Cell 3000 not only easier, but, due to reduced non-productive times, also noticeably quicker and therefore more productive.

Rotary table

The rotational changer enables loading and unloading parallel to production at quantities above 100,000 pieces/a. The resulting two-station operation leads to high-yielding production. As a result, two-station operation enables highly productive manufacturing: cycle times are shortened and non-productive times are reduced.

VisionLine

The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. If required, it then corrects the NC program, providing you with maximized process reliability, increased quality for your components, and savings in terms of time and costs.

Additional workpiece axis W1

With the additional workpiece axis (positioning axis in Z direction, 12 in. stroke) you can also process large 3D components, which can be up to 250% larger. The maximum 3D component size is increased as a result to a diameter of 600 x 520 mm. This allows you to make the best possible use of the work area and provides maximum flexibility for your production.

Teach panel

With the ergonomic teach panel you can program quickly and intuitively directly on the workpiece. The axes are precisely actuated via the 6D mouse. In the process, the integrated display will visualize all pending actions for you, and due to the utility programs you can create the tool path safely and quickly.

Variable clamping system

The variable clamping system of the TruLaser Cell 3000 allows you to take full advantage of all of the options of a unique and flexible workspace management system. The hole matrix system helps you to achieve reproducible fixture set ups. Not only can you easily adjust the working height to suit your own requirements and the processing task in hand, but for applications with large space requirements you can remove the clamping system quickly and easily.

Side lifting doors

For loading and unloading from the side you can equip the TruLaser Cell 3000 with automatic side lifting doors. This enables the unit to be connected to transfer systems or for components to be loaded by a robot. The short opening and closing times ensure that non-productive time is minimized while productivity is maximized in automated working environments.

Central Link

The Central Link is an interface package with which you can network your machinery and use Industry 4.0 applications. The communication standard OPC-UA enables you to transport machine data, such as control variables, measured values or parameters, and to describe them in machine-readable form.

BrightLine Weld

Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In doing so, you can reduce your machine downtimes and operating costs, as post-processing is reduced.

ObserveLine Comfort:

There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring process, you detect this error quickly since this option checks every contour for a complete cut. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and even smaller bore hole diameters and angled punching slugs can be measured.

CalibrationLine Power

At regular, individually set intervals, the TRUMPF CalibrationLine tool checks whether the laser power on the workpiece actually meets your specifications. This ensures consistent process conditions. You can rely on constant and reproducible welding results.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Individual customer solutions are crucial, as standard solutions are sometimes not sufficient to meet specific production requirements. TRUMPF develops customized solutions that are optimally tailored to the customer's needs - from small adjustments to complete automation. Close cooperation and technical advice result in solutions that can be seamlessly integrated into existing production environments. This allows efficiency and productivity to be increased in a targeted manner.

Individual customer solution with pallet changer and two cutting optics

3D laser processing machine with rotating and feed station automation module

A converted TruLaser Cell 3000 enables the cutting of very thin-walled tubes with a wall thickness of 0.5 - 5 mm at a length of up to 6 m and tube diameters of 15 - 100 mm

TruLaser Cell 3000 – automated laser cutting of knives at Zwilling

Focusing optics adapt the properties of the laser beam to the relevant task. The diverse modular optics kit has proven itself over years of use and is a perfect match for the TruLaser Cell 3000 due to its compact design.

Focusing optics

Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.

BEO D70-2

Large working distances with small focal diameters

To the product group

Programmable focusing optics

The ideal optics for remote processing

The TruFiber has an interface to connect TRUMPF processing optics, such as the PFO 20.

PFO 14

Welding and drilling with the programmable focusing optics PFO

PFO 20

Welding and drilling with the programmable focusing optics PFO

PFO 33

Welding and drilling with the programmable focusing optics PFO

To the product group

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Laser metal deposition (LMD)

With laser metal deposition, the laser generates a weld pool on the component. A metal powder is then continuously added and melted on in this pool. This method can be used to repair components, for example.

Service & contact

Contact

Sales Laser Technology

Phone +1 734-454-7200

Services

Downloads

Brochure - Laser Systems

pdf - 39 MB

LMD and high-speed LMD

pdf - 1 MB

Whitepaper: Laser welding

pdf - 1 MB

Whitepaper: TRUMPF uses 3D printing to improve the aerospace industry

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