Bending machines

TruBend Center 5030

Semi-automatic panel bender

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Overview

Applications

Equipment

Software

Tools

Semi-automatic panel bender

The TruBend Center 5030 sets the standard when it comes to flexibility during panel bending. Discover what is arguably the widest range of parts in this machinery category with the semi-automatic TruBend Center 5030. Go far beyond traditional panel bending capabilities, process complex workpieces quickly and with flexibility. Produce components for an array of industrial purposes and applications, from delicate shrouds up to large-scale trays.

Two axes, limitless possibilities

The 2-axis part manipulator positions the sheet metal and even enables negative bends.

Programming in the blink of an eye

Simple offline programming with TecZone Fold.

Precise angles

First part, perfect part – with the ACB laser.

Automatic tool change

Set up the right upper blank holder tools automatically with the integrated tool changer ToolMaster Bend.

Every component under control

Various gripper systems help to hold the components.

On-Demand Servo Drive

The on-demand servo drive works quickly, quietly, and in an energy-efficient way.

TruBend Center Series 5000

Angle drive

With its ingeniously simple continuous path control, the innovative angle drive of the TruBend Center ensures maximum accuracy. The interaction between two axes provides the ideal traverse path to protect the surface of your component. The drive design also makes your TruBend Center particularly robust for everyday industrial applications.

TruBend Center 7030, automatic tool changer

Integrated tool changer

The integrated tool changer, ToolMaster Bend, automatically sets up the right upper blank holder tools. It also takes care of a whole host of work for you. It prevents setup errors, reduces setup times, and enables cost-effective single part production.

2-axis part manipulator

The 2-axis part manipulator automatically positions the sheet metal for all bends on every component edge. An additional height axis enables components to be secured in different positions. With this height axis, parts with negative bends are also unloaded reliably. This increases your part flexibility and enables you to produce narrow profiles, components with multiple bends or formed sections and cutouts while maximizing process reliability.

Backgauge system

The sophisticated backgauge reliably positions the components. The upper blank holders then secure the blank and the backgauge fingers
return to their parking position.

Mild steel drawer, sheet thickness 0.6 mm

High repeatability for different bends.

Mild steel housing cover

Maximum accuracy, even in thicker materials.

Stainless steel drawer

Radius bending with double sheet.

Stainless steel screen trim

Short sides combined with radius bending.

Mild steel container

Maximum accuracy during production.

Mild steel guard plate

High repetition accuracy for a variety of bends.

Numerous functions ensure the TruBend Center 5030 is precise and productive.

ACB laser

ACB laser is an optical bending angle correction system that operates without contact: A laser projects a line onto the sheet, and a camera then detects the angle.

Different gripper modules

The 3-surface suction module positions the sheet using suction cups on the front face, top, and bottom. If there is an insufficient suction area, magnetic or gripper modules take on this task.

Magnetic/gripper module

For components with an insufficient suction area, other gripper systems take over sheet positioning. For these generally smaller components, so-called magnetic or gripper modules are used.

The right program in the blink of an eye

You can call up the right bending program in an instant using the 2D code scanner or a Bluetooth scanner. The 2D code scanner is connected to the machine, reads a bar code or Data Matrix Code from the paper, and automatically loads the program; the Bluetooth scanner can even scan the sheet metal.

TruBend Center Series 5000, additional screen

Additional monitor

Program parallel to production and produce without paper – the additional monitor on the machine control shows you further information in addition to the required screens and drawings for programming and production. This allows you to program and produce at the same time by using shop floor programming, for example.

On-demand servo drive

The on-demand servo drive supplies your TruBend machine with precisely the amount of energy needed. It only runs during the bending process; otherwise the hydraulic system is stationary and does not use any energy. If the press beam has to overcome a large pressing depth, it supports it with increased working speed. The drive operates economically, quickly, and extremely quietly.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

TecZone Bend

Save yourself time and increase quality during the automatic creation of your programs on the basis of 2D or 3D data. This is possible using TecZone Bend, the programming system for automatic offline programming of TruBend Center panel benders.

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Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

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TruBend Center Series 5000, extra blank holder

Extra blank holder tool (ENW)

With additional upper blank holders, you can also produce very narrow profiles or components with formed sections near the bending lines. If required, the machine automatically swivels in the ENW extra blank holder from above. The available standard blank holders do not need to be replaced or modified for this.

TruBend Center Series 5000, extra bending tool

Extra bending tool (ZBW)

Extra bending tools can be set up automatically in order to bend flanges or offset bends. When necessary, the tools automatically move to the correct position from their parked position, and process the sheet without using the remaining bending tools.

Horn blank holder

Nestings with inner edges can be produced easily with the horn blank holders. The "horns" extend and retract automatically at an angle. This means that the upper blank holder can move downwards without causing a collision between the tool and the bend.

Bending tools

More bending freedom: Benefit from our comprehensive range of bending tools or have special tools created to your requirements.

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This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.