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CalibrationLine processing optics
CalibrationLine processing optics
Sensor system

Calibration

Trust in your process with TRUMPF process sensors.

Simple and reliable calibration

The CalibrationLine from TRUMPF checks whether the focal position and laser power on the workpiece actually match your requirements, at regular, individually definable intervals. If necessary, the calibration tool corrects the focus in the X, Y, and Z direction, as well as the laser power, and brings the program back in line with reality using TruControl, control software. This ensures a high degree of repetition accuracy. The data recorded by the CalibrationLine is stored in a FIFO database so that as the user, you can access detailed measuring data at any time. You can also export the data into your databases if necessary. Some data are also available via Quality Data Storage.

Always the right focus

CalibrationLine calibrates and evens out focal position and temperature drift.

The right laser power

Optimum welding results, even after replacing the fiber optic cable or focusing optics.

Full transparency

Guaranteed traceability due to stored, detailed measured values.

Scanner welding with CalibrationLine

Welding of bodywork components with laser remote welding

CalibrationLine enables exact calibration of the entire system of bodywork components during welding.

Battery cell with paint removal

Cleaning of battery cells

CalibrationLine contributes to indirect quality control during cleaning with the TruMicro 7000 by measuring the average power and the focus position.

CalibrationLine Focus checks whether the focal position on the workpiece still matches the requirements.

CalibrationLine Focus

The focus position may vary due to long-term drift and temperature drift or inaccuracy during assembly. CalibrationLine Focus checks at regular, individually definable intervals whether the focus position on the workpiece still matches your requirements. If necessary, the focal point is automatically adapted and calibrated. By restoring complete congruency between the program and reality, you achieve a high degree of repetition accuracy. A new feature in combination with the 2D PFO is communication with an external axis via fieldbus to determine the focus position not only in the X and Y directions, but now also in the Z direction.

CalibrationLine Power

CalibrationLine Power

The power of the laser on the workpiece may vary due to a change of fiber optic cable, replacement of the focusing optics, or contamination of the protective glass of the focusing optics. The CalibrationLine Power function checks at regular, individually definable intervals whether the laser power on the workpiece actually corresponds to the customer requirements. If necessary, CalibrationLine Power corrects the laser power and brings the program and reality back in line with each other using the TruControl control software. This synchronization ensures consistent, high-quality welding results.

Compatibility of sensor systems

Lasers
Processing optics
  PFO 2D PFO 3D BEO D35 BEO D50 BEO D70-2
TruDisk
TruPulse
TruFiber
TruDiode
TruMicro 7000
TruLaser Cell 3000
TruLaser Station 5005
Lasers
Processing optics
  PFO 2D PFO 3D BEO D35 BEO D50 BEO D70-2
TruDisk
TruPulse
TruFiber
TruDiode
TruMicro 7000
TruLaser Cell 3000
TruLaser Station 5005

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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