Disk laser

TruDisk

Maximum performance from the disk

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Disk laser

TruDisk

The TruDisk disk laser with robust optical arrangement

REQUEST OFFER

Overview

Applications

Technical data

Software

Options

Sensor system

Machine solutions

Focusing optics

High-performance solid-state laser

The TruDisk is a high-power solid-state laser for the welding, cutting, and surface processing of metals. It impresses above all in situations which require the combination of high power and maximum beam quality. The new generation of TruDisk lasers provides you with great advantages, above all due to its much more compact footprint and increased robustness. It also has intelligent inner parts. The data quality of the sensor systems which monitor all the important parameters in the laser has been improved significantly so that the new TruDisk lasers are perfectly prepared for future Industry 4.0 services such as condition monitoring. The TruDisk operates economically in all laser states due to increased efficiency, a new pulse function with increased energy efficiency, and intelligent energy management.

100% consistent power output

Stable processes through integrated, active laser power control ensure reproducible results.

Maximum beam quality

As a laser medium, the disk in the TruDisk ensures brilliant beam quality up to 2 mm·mrad.

Robust against reflection

The patented resonator design means that your TruDisk can also process highly reflective materials.

Intelligent energy management

Multiple energy-saving modes and the power factor correction reduce the power requirement.

Low-spatter welding

With BrightLine Weld you can achieve high-quality welding seams with minimal spatter formation.

Flexible cooling concept

Choose between an integrated heat exchanger (standard) and compressor cooler (optional).

TruDisk – Sharper than the sharpest intellect

TruDisk - excellent value for money

From small batch to 24/7 production: TruDisk always offers the best value for your money. The TruDisk S Series supports up to four machines or process cells – guaranteeing maximum utilization of the systems in continuous operation. In addition, the TruDisk P Series provides the optimum solution for supplying an individual machine with standard utilization. Select the right laser for your production requirements.

Robust and reliable

The beam guidance, power supply, cooling, and control of the TruDisk lasers have a modular design. All components are located in a compact housing and are perfectly coordinated with each other. The result is extremely reliable and robust laser systems, which prove themselves even in extreme ambient conditions.

Beam quality for best results

As a result of the disk geometry, your TruDisk achieves excellent beam quality that extends into the multi-kilowatt range. This enables you to achieve optimal results in processes such as remote and hybrid welding, or high-speed cutting.

Low operating costs

The TruDisk has active power factor correction, four programmable energy-saving modes, an optimized cooling system, and it communicates in the intelligent PROFIenergy network. These properties enable it to use energy extremely efficiently, thus optimizing your operating costs.

Modular construction

The modular, compact, and simple design of the TruDisk offers you the utmost flexibility and availability in every regard. Individual components such as beam guidance, power supply, cooling, and TruDisk control can therefore be replaced quickly and easily.

Laser metal deposition with TRUMPF lasers

100% consistent power output

The integrated, active laser power control ensures your processes are stable and that you therefore always have reproducible results. The control is automatic and in real time – irrespective of the ambient conditions and across the entire life cycle of your laser.

Deep welding

The TruDisk high-power laser is well-suited for numerous applications in the automotive industry, for example in the power train – here a control gear. The requirements regarding accuracy and reproducibility are particularly high here. This is easy for the disk laser, which has a laser power that can be precisely adjusted and is monitored.

TruDisk lasers cut various materials and sheet thicknesses

Cutting of an array of materials and sheet thicknesses

Laser cutting makes almost any contour shape possible – even intricate and complex ones – without the need for tool changes. The edges are smooth and burr-free, so there is no need for post-processing. Due to the small size of the heat-affected zone, there is virtually no distortion. The TruDisk cuts an array of sheet thicknesses and material types – even highly reflective non-ferrous metals.

Scanner welding of a car door

In combination with focusing optics, for example the programmable focusing optics PFO 3D, the TruDisk lasers serve as a beam source for scanner welding. In this process, the laser beam is directed by moving mirrors. Angle changes guide the beam over the workpiece. A processing field emerges, which enables highly dynamic and precise welding. Due to the very fast translation movements of the mirrors, non-productive times are reduced virtually to zero and the laser device is able to produce in almost 100% of the available production time.

Hybrid welding of enormous ship decks

Hybrid laser welding combines thick sheets of up to 0.8 in. with large joint gaps. The TruDisk is insensitive to reflections that would cause problems for other lasers, and is therefore exceptionally well-suited for this application. Typical hybrid welding applications are in automotive manufacturing, ship building, crane construction, heavy engineering, construction equipment, and many other areas.

Chopper with LMD contour

If a component is subject to high temperatures, pressure, abrasion, or moisture, special materials must be used. However, this does not mean that the entire component needs to consist of the corresponding material. A protection layer applied to the edge of the load zone by means of laser metal deposition is sufficient. As can be seen here in a chopper. In laser metal deposition, the laser generates a weld pool on the surface of the component. Metal powder is introduced little by little through a nozzle, until the desired layer thickness is achieved.

Laser metal deposition as an additive manufacturing method

In laser metal deposition (LMD), the laser generates a weld pool on the component surface. Metal powder is automatically introduced through a nozzle. Beads form that are welded to one another, which then form structures on existing base bodies or entire components. Here, a screw conveyor is applied layer by layer to a tube using LMD. In comparison to other generative processes, LMD has high build-up rates and therefore, a high process speed.

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Laser parameters
Laser Power	1000 W ¹	2000 W ¹	3000 W ¹	3000 W ¹	3000 W ¹	3000 W ¹	3000 W ¹	4000 W ¹	4000 W ¹	4000 W ¹	4000 W ¹	4000 W ¹	5000 W ¹	5000 W ¹	5000 W ¹	5000 W ¹	6000 W ¹	6000 W ¹	6000 W ¹	6000 W ¹	6000 W ¹	8000 W ¹	8000 W ¹	8000 W ¹	10000 W ¹	12000 W ¹	16000 W ¹	20000 W ¹	24000 W ¹
Typical power constancy at rated power over 8 hours at constant ambient temperature	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 1 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 1 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 1 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %
Maximum power constancy at rated power over 8 hours at constant ambient temperature	± 1 %	± 1 %	± 1 %	± 1 %	± 2 %	± 1 %	± 1 %	± 1 %	± 1 %	± 2 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 2 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %
Continuously adjustable power range	60 W - 1000 W with active power regulation	60 W - 2000 W with active power regulation	80 W - 3000 W with active power regulation	80 W - 3000 W with active power regulation	-	80 W - 3000 W with active power regulation	80 W - 3000 W with active power regulation	80 W - 4000 W with active power regulation	80 W - 4000 W with active power regulation	-	80 W - 4000 W with active power regulation	80 W - 4000 W with active power regulation	100 W - 5000 W with active power regulation	120 W - 5000 W with active power regulation	120 W - 5000 W with active power regulation	120 W - 5000 W with active power regulation	120 W - 6000 W with active power regulation	120 W - 6000 W with active power regulation	-	120 W - 6000 W with active power regulation	120 W - 6000 W with active power regulation	160 W - 8000 W with active power regulation	160 W with active power regulation	160 W with active power regulation	200 W - 10000 W with active power regulation	240 W - 12000 W with active power regulation	320 W - 16000 W with active power regulation	400 W - 20000 W with active power regulation	480 W - 24000 W with active power regulation
Beam quality at the input coupling in the LLK	2 mm▪mrad	2 mm▪mrad	2 mm▪mrad	4 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	8 mm▪mrad	4 mm▪mrad	4 mm▪mrad	4 mm▪mrad	4 mm▪mrad	4 mm▪mrad
Numerical aperture on the output coupling after LLK	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1
Wavelength	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm
Minimum laser light cable diameter	50 μm	50 μm	50 μm	100 μm	100 μm	200 μm	600 μm	50 μm	100 μm	100 μm	200 μm	600 μm	50 μm	100 μm	200 μm	600 μm	50 μm	100 μm	100 μm	200 μm	600 μm	50 μm	100 μm	200 μm	100 μm	100 μm	100 μm	100 μm	100 μm
Structural design
Width	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1620 mm	1175 mm	1175 mm	1175 mm	1175 mm	1620 mm	1175 mm	1175 mm	1620 mm	1620 mm	2150 mm	2150 mm	2150 mm
Height	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1475 mm	1430 mm	1430 mm	1430 mm	1430 mm	1475 mm	1430 mm	1430 mm	1475 mm	1475 mm	1600 mm	1600 mm	1600 mm
Depth	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	920 mm	725 mm	725 mm	725 mm	725 mm	920 mm	725 mm	725 mm	920 mm	920 mm	1200 mm	1200 mm	1200 mm
Maximum number of laser light cables	2	2	2	2	1	2	2	2	2	1	2	2	2	2	2	2	2	2	1	2	2	2	2	2	2	2	2	2	2
Maximum number of laser light cables for extended device size	4	4	4	4	-	4	4	4	4	-	4	4	4	4	4	4	-	4	-	4	4	-	4	4	-	-	-	-	-
Installation
Protection class	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54
Ambient temperature	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 45 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 45 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 45 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C

Compare products End comparison End comparison	TruDisk 1000	TruDisk 2000	TruDisk 3000	TruDisk 3001	TruDisk 3001 P	TruDisk 3002	TruDisk 3006	TruDisk 4000	TruDisk 4001	TruDisk 4001 P	TruDisk 4002	TruDisk 4006	TruDisk 5000	TruDisk 5001	TruDisk 5002	TruDisk 5006	TruDisk 6000	TruDisk 6001	TruDisk 6001 P	TruDisk 6002	TruDisk 6006	TruDisk 8000	TruDisk 8001	TruDisk 8002	TruDisk 10001	TruDisk 12001	TruDisk 16001	TruDisk 20001	TruDisk 24001
Laser parameters
Laser Power	1000 W ¹	2000 W ¹	3000 W ¹	3000 W ¹	3000 W ¹	3000 W ¹	3000 W ¹	4000 W ¹	4000 W ¹	4000 W ¹	4000 W ¹	4000 W ¹	5000 W ¹	5000 W ¹	5000 W ¹	5000 W ¹	6000 W ¹	6000 W ¹	6000 W ¹	6000 W ¹	6000 W ¹	8000 W ¹	8000 W ¹	8000 W ¹	10000 W ¹	12000 W ¹	16000 W ¹	20000 W ¹	24000 W ¹
Typical power constancy at rated power over 8 hours at constant ambient temperature	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 1 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 1 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 1 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %	± 0.5 %
Maximum power constancy at rated power over 8 hours at constant ambient temperature	± 1 %	± 1 %	± 1 %	± 1 %	± 2 %	± 1 %	± 1 %	± 1 %	± 1 %	± 2 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 2 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %	± 1 %
Continuously adjustable power range	60 W - 1000 W with active power regulation	60 W - 2000 W with active power regulation	80 W - 3000 W with active power regulation	80 W - 3000 W with active power regulation	-	80 W - 3000 W with active power regulation	80 W - 3000 W with active power regulation	80 W - 4000 W with active power regulation	80 W - 4000 W with active power regulation	-	80 W - 4000 W with active power regulation	80 W - 4000 W with active power regulation	100 W - 5000 W with active power regulation	120 W - 5000 W with active power regulation	120 W - 5000 W with active power regulation	120 W - 5000 W with active power regulation	120 W - 6000 W with active power regulation	120 W - 6000 W with active power regulation	-	120 W - 6000 W with active power regulation	120 W - 6000 W with active power regulation	160 W - 8000 W with active power regulation	160 W with active power regulation	160 W with active power regulation	200 W - 10000 W with active power regulation	240 W - 12000 W with active power regulation	320 W - 16000 W with active power regulation	400 W - 20000 W with active power regulation	480 W - 24000 W with active power regulation
Beam quality at the input coupling in the LLK	2 mm▪mrad	2 mm▪mrad	2 mm▪mrad	4 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	4 mm▪mrad	8 mm▪mrad	25 mm▪mrad	2 mm▪mrad	4 mm▪mrad	8 mm▪mrad	4 mm▪mrad	4 mm▪mrad	4 mm▪mrad	4 mm▪mrad	4 mm▪mrad
Numerical aperture on the output coupling after LLK	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1	0.1
Wavelength	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm	1030 nm
Minimum laser light cable diameter	50 μm	50 μm	50 μm	100 μm	100 μm	200 μm	600 μm	50 μm	100 μm	100 μm	200 μm	600 μm	50 μm	100 μm	200 μm	600 μm	50 μm	100 μm	100 μm	200 μm	600 μm	50 μm	100 μm	200 μm	100 μm	100 μm	100 μm	100 μm	100 μm
Structural design
Width	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1175 mm	1620 mm	1175 mm	1175 mm	1175 mm	1175 mm	1620 mm	1175 mm	1175 mm	1620 mm	1620 mm	2150 mm	2150 mm	2150 mm
Height	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1430 mm	1475 mm	1430 mm	1430 mm	1430 mm	1430 mm	1475 mm	1430 mm	1430 mm	1475 mm	1475 mm	1600 mm	1600 mm	1600 mm
Depth	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	725 mm	920 mm	725 mm	725 mm	725 mm	725 mm	920 mm	725 mm	725 mm	920 mm	920 mm	1200 mm	1200 mm	1200 mm
Maximum number of laser light cables	2	2	2	2	1	2	2	2	2	1	2	2	2	2	2	2	2	2	1	2	2	2	2	2	2	2	2	2	2
Maximum number of laser light cables for extended device size	4	4	4	4	-	4	4	4	4	-	4	4	4	4	4	4	-	4	-	4	4	-	4	4	-	-	-	-	-
Installation
Protection class	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54	IP54
Ambient temperature	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 45 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 45 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 45 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C	10 °C - 50 °C

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

TruControl

TruControl is the control software for your TRUMPF solid-state laser – for quick and simple operation. You can program pulse shapes individually to match the application. The laser power is controlled in real time to ensure maximum reproducibility of your process results. In order to retrace important quality data of your produced parts even years later, the optional DataStore software module records all data relevant to quality.

If external controls are present, TruControl will communicate with them via all standard interfaces. Inputs are made via the touchscreen of the operating panel or via a panel PC. You can integrate your laser into the network via Ethernet and connect multiple PCs.

TO PRODUCT

With TRUMPF you have the ability to adapt your solid-state laser to your installation and operating situation with flexibility. This applies, for example, to all beam guidance components and the control. You also have several options for the cooling water supply. Interfaces for different optics are provided right from the start. To save costs, your beam source can supply several work stations at the same time. The TRUMPF Remote Service helps you to ensure your system remains available, anywhere and at any time.

Flexible integrated beam guidance

There are many different options for the beam guidance that will enable you to plan flexibly with your laser. The plug & play optical laser cables can be easily connected to different work stations. Here, you choose the number of fiber outlets up to a total of six. The laser power can be divided across the outlets with flexibility. This allows multiple work stations to operate simultaneously with split laser power or one after the other at full laser power. The modular design means that the laser power and the number of outlets can be changed retrospectively in the field at any time.

Active power regulation of the TRUMPF solid-state lasers

Active laser power control

Instead of manual control, the power of the TruDisk can be controlled in real time. The active laser power control stabilizes the laser power to deviations of +/- 1% and thereby keeps the process constant, regardless of ambient influences. You therefore, benefit from the greatest power stability on the market – throughout the entire service life of your laser.

BrightLine Weld option

Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In doing so, you can reduce your machine downtimes and operating costs, as post-processing is also reduced.

Variety of interfaces for the TRUMPF solid-state lasers

Interface variety – for simple integration

Interfaces are key for the integration of a TruDisk laser in your machine or production line. The solid-state lasers from TRUMPF offer interfaces to all common fieldbus systems. Also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, analog input board, interface for intelligent TRUMPF optics (CFO, PFO).

Intelligent down to the workpiece

Intelligent optics can be synchronized with your laser via a dedicated interface. For example, the CFO focusing optics or PFO scanner optics can be used optimally for your purposes. You can program the processing optics easily via the laser control system. You do not need any additional PCs or control systems.

Remote Services

In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives. This enables maximum availability for you.

TRUMPF laser network

With the laser network, you can network one or more lasers with up to six work stations in each case. In the process, your laser either splits its power to multiple stations, or it supplies them by taking turns with full power. This will enable you to combine different applications, such as welding and cutting.

Integrated compressor cooler

With the integrated compressor cooler you can benefit from a maximum cooling water supply temperature of 38°C – an external cooler is not required at all. The laser still saves space here as the overall footprint is not increased even with the integrated compressor cooler. TruControl conveniently controls and monitors the cooler. You can also replace the entire cooler or refrigerant circuit quickly and flexibly.

Cooling processing optics/optical laser cables

Processing optics and fiber optic cables can be cooled easily and conveniently using the laser cooling water. Separate cooling is therefore, not necessary.

The TRUMPF sensor systems mean that your production will always be both efficient and cost-effective. The sensor products VisionLine, CalibrationLine or integrated pyrometers ensure stable processes by monitoring all the procedures in laser production and make a significant contribution towards your process reliability. Processing continues unimpeded during the measurement – no interruptions are required, saving you valuable production time.

Image processing

TRUMPF VisionLine image processing detects features on the components and ensures that welding is always in the correct location.

VisionLine Basic

A digital camera image with cross-hairs in the laser focus helps with workpiece monitoring and teaching.

VisionLine Detect

The recognition of characteristics enables image processing programs to be integrated simply into the production process.

VisionLine Project

TRUMPF supplies the complete solution for complex image processing tasks with an additional service package.

To the product group

Calibration

The TRUMPF CalibrationLine tool checks and corrects the focal position and laser power on the workpiece at regular, individually definable intervals.

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Seam position control

The sensor system detects the joint gap and controls the welding position during the welding process.

SeamLine Pro TruDisk

Seam position control and seam geometry measurement for solid-state lasers

SeamLine Remote

Seam position control and seam geometry measurement for remote welding applications

OCT seam position control

OCT Nahtlageregelung und -überwachung

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Temperature control

The TRUMPF temperature control ensures high-quality visual results for plastic welding.

Temperature control

The temperature control registers the intensity of the thermal radiation.

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Welding depth monitoring

The TRUMPF welding depth monitoring warns the user if the process deviates from the preset welding depth.

Weld depth control, TRUMPF sensor system

Welding depth monitoring

Measure capillary depth during the welding process.

Lasers and laser systems – with us, the perfect pair. All beam sources are optimally attuned to the requirements of the TRUMPF laser systems. You can choose between numerous versions and options, resulting in a system which is precisely tailored to your task. It is, of course, also possible to integrate our lasers directly into your production lines.

TruLaser Cell Series 1000

Cost-effective laser tube welding

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TruLaser Cell 3000

The all-rounder

To the product

TruLaser Cell 7040

The perfectionist

To the product

TruLaser Cell 8030

TruLaser Cell 8030, tried, tested and now improved even further

To the product

TruLaser 1030 fiber / 1040 fiber / 1060 fiber

A cut above the rest

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TruLaser 3030 fiber / 3040 fiber / 3060 fiber / 3080 fiber

Flexible standard machine

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TruLaser 5030 fiber / 5040 fiber / 5060 fiber

Productive machine with solid-state laser

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TruLaser Weld 5000

Automated laser welding: productive and flexible

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TRUMPF offers you all the components you need for beam guidance from the laser to the workpiece. This also applies for various focusing optics which have proven themselves to be precise and reliable over many years of industrial use. The optics can be easily integrated – both in stand-alone processing stations as well as in complete production lines. The modular structure enables the optics to be continually adapted to the laser types as well as the different processing situations.

Focusing optics

Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.

BEO D35

Versatile applications in cutting and welding up to the kilowatt range.

BEO D50

The robust and compact optics

CFO

Intelligence for your welding process – CFO processing optics for solid-state lasers

BEO D70 focusing optics with observation camera, crossjet, and aerator nozzle

BEO D70-2

Large working distances with small focal diameters

RFO

The high-performance optics for welding applications with very high laser power of up to 16 kW

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Programmable focusing optics

The ideal optics for remote processing

The TruFiber has an interface to connect TRUMPF processing optics, such as the PFO 20.

PFO 14

Welding and drilling with the programmable focusing optics PFO

PFO 20

Welding and drilling with the programmable focusing optics PFO

PFO 33

For applications with a laser power of up to 12 kW

PFO 3D

Welding and drilling with the programmable focusing optics PFO

I-PFO

Intelligent process machining "on the fly"

To the product group

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

The laser power at the workpiece may deviate from the rated power depending on the optics configuration.

White paper

PDF - 574 KB

Laser welding aluminum alloys with a TruDisk laser and the BrightLine Weld option

When welding materials such as aluminum 6000 alloy, users are faced with the challenge of hot cracks. These have a negative effect on weld seam quality and can lead to weld seam failure. Spattering may also occur, thereby contaminating surrounding parts. The white paper shows a welding application test in which the TruDisk 6001 processes 1 mm to 2 mm thick parts in weld seam positions that are susceptible to hot cracking. The application shows how the BrightLine Weld option improves welding results. Just fill out the form below to receive exciting background information and more details in our white paper.

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Service & contact

Contact

Sales Laser Technology

Phone +1 734-454-7200

Services

Downloads

CW laser brochure

pdf - 2 MB

TruDisk new generation flyer

pdf - 249 KB