One of the core drive components is the electric motor. Our highly integrated and scalable copper welding processes are already industry standard and play a decisive role in the quality of the contacting, thereby achieving the maximum possible range for the vehicle. Electrified drives have the advantage that the torque is available almost immediately. However, this does mean that the drive components must be able to withstand higher dynamic demands. For this reason, laser processes for high-tensile materials are an absolute must during production. TRUMPF advises its customers on planned applications of all drive components and checks concrete application cases. Our lasers offer the precision and productivity required – even for high quantities. No matter which assembly it is – a differential, hairpin, busbar, rotor shaft, gear wheel, stator or its housing – laser processing makes the more compact design of electric drives possible in the first place.
Would you like to know how we can provide you with optimum support on your path to electromobility? Benefit from the automotive expertise of our industry experts.
Regardless of whether electrical steels or aluminum die casting are to be welded, our TruDisk lasers can be used very flexibly in almost every powertrain application thanks to their high beam quality and unique disc laser characteristics. They provide reproducible process results and high throughput times. The TruMicro short-pulse and ultrashort pulse lasers from TRUMPF are also used for laser-cleaning of sealing surfaces in stator housings. Regardless of the actual beam source and the specific application – you will always get everything from one source at TRUMPF – advice, application development, all laser equipment and service.
TRUMPF can draw on a great wealth of experience of countless gearbox and e-drive applications and projects. We can therefore offer extensive consultation services in laser-compatible construction and optimization, even in the design phase and for existing products. We help you to select the right material and develop perfect processes, including all specifications unique to the production such as distortion, cycle times or tolerances.
We see ourselves as your application consultant and enabler for new production opportunities. Benefit from our consolidated industrial expertise and our decades of experience as a laser pioneer.
Take advantage of a consultation with our experts and our worldwide laboratory and service network. Whether you need service or application development – we are where you are.
Spanning an area of over 4,000 m², the TRUMPF Laser Applications Center in Ditzingen is one of the largest laser application centers in the world. Using your actual component, our application specialists and industry experts will support you during application development and optimization in the Laser Applications Center – with our extensive portfolio of versatile laser processing systems.
