TRUMPF e-mobility battery pack

Structural components of the battery pack

The battery pack combines all components of a battery system and represents the heart of an electric car. TRUMPF provides a unique complete solution for electromobility for the tightness, crash safety, productivity and flexibility requirements. This means that you can weld all interior components as well as the battery housing with a high degree of precision – and always with process reliability thanks to an intelligent sensor system. The laser as a precision tool provides innovative solutions for the production and integration of the cooling system. Sheet metal components in the battery pack can be manufactured with networked system solutions of TRUMPF machine tools. For example, the battery tray is laser cut, reshaped and laser welded.

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Battery pack: compact and complex with many components

Many challenges – one solution: these are the advantages of TRUMPF in battery pack production

TRUMPF stands for industrial production solutions for the manufacture of all battery pack components. The combination of TRUMPF expertise in the advantages of laser technology with the flexibility of sheet metal processing provides customers with perfect solutions for the economic production of battery pack components.
Thanks to energy-minimized, wear-free laser processing, it is possible to produce structural components with optimum stability. Not only that - the laser is also unbeatable in terms of weld seam quality, tightness and inspection effort. Furthermore, a comprehensive system of sensors constantly monitors the quality of the weld seams and ensures a precise welding depth.
We cover the entire sheet metal process chain with our many years of comprehensive expertise in sheet metal processing. Our 2D laser cutting machines, bending machines and laser welding cells are used for the fully automated production of battery trays in networked processes, for example.

An overview of the three most important laser applications

E-mobility consulting - tackling e-mobility together

Would you like to know how we can provide you with optimum support on your path to electromobility? Make an appointment directly with our internationally active branch managers. They are happy to advise you concerning our customized complete packages and facilitate new production technologies for the new mobility.

Networked thinking and action: the TRUMPF advantage

Whether it is cutting, bending or welding – TRUMPF offers everything from one source. You can process components selectively with the laser precision tool. This means in practice: the TRUMPF laser can be flexibly integrated into the process chain chronology. The components are only processed point by point, surrounding areas remain untouched, or are not damaged during cleaning, for example.

Do you need support? Our industry experts and application engineers in the TRUMPF Laser Applications Center and Customer Center carry out feasibility tests, provide you with recommendations for concrete implementation and always find the correct parameters for your application. Compared to other laser manufacturers, we also support you in networking your laser systems - regardless of whether you are already taking big steps or are just starting out on the path to your company's networked future.

Large-volume production solution

Welding, bending, cutting, cleaning and marking – TRUMPF facilitates a comprehensive networked solution for all individual tasks, enabling seamless component traceability as well as a barrier-free development for the consolidated process chain.

Reliable, highly productive systems

Benefit from our decades of application experience for the different part processes and their technical implementation: our laser machines, inter-machine communication and innovative sensor technologies facilitate the continuity of the process chain and constant quality monitoring.

Highest productivity at all times and all relevant information at a glance

The Condition Based Services increase the technical availability of your laser systems. Use dashboards to visualize the state of the machine - Smart View Services. The TRUMPF Condition Monitoring Center evaluates sensor data and detects failure risks.

You receive relevant data concerning your laser using the Data Based Services. The OPC-UA interface provides important information for this purpose. The Quality Data Storage 2 software also makes it possible to record data synchronously to the process.

Customized process advice and support from TRUMPF branch management

Does every new beginning have to be difficult? Not with TRUMPF. For we know how you can reduce your high start-up expenditures: our designated TRUMPF industry experts are at your side with a thorough and customized process and application consulting service.

"Combining laser technology with the flexible production solutions from TRUMPF enabled us to develop an innovative concept for the economic manufacturing of battery systems – and TRUMPF's unique branch management provided the necessary expertise for the introduction and customized implementation."

Ludger Gehringhoff
Customer Program Manager Benteler Automotive

Many cases, one worthwhile visit: our TRUMPF Laser Applications Center and Customer Center

Would you like to see the benefits of lasers in battery pack production for yourself? Visit us in one of our showrooms on-site and make the most of the consulting services of our experts:

Nothing is quite like a personal conversation: visit TRUMPF in Ditzingen

TRUMPF customer center

We ensure TRUMPF products are an all-embracing experience for our customers.

Whether it is in the TRUMPF Laser Applications Center or Customer Center & our experts in Ditzingen will show you what is possible – in person and in line with your requirements. Our application specialists and industry experts will support you during application development and optimization of your specific component in the Laser Applications Center, a center extending over an area of 4000 m². On the other hand, you will experience the entire sheet metal process chain – from programming to laser welding – in our Customer Center. We offer individual guided tours as well as live demonstrations of the technologies. Time studies, feasibilities and generation of sample parts are also part of the core tasks.

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