TRUMPF TruLaser Cell HotForming Edition product picture

3D laser cutting machines

TruLaser Cell 5030 Hotforming Edition

The entry-level machine

3D laser cutting machines

TruLaser Cell 5030 Hotforming Edition

The entry-level machine

Your 3D laser cutting machine for hot-formed components

3D laser cutting

Would you like to start 3D cutting with an attractive price-performance ratio without compromising quality? Then the TruLaser Cell 5030 Hot Forming Edition is the system for you. It is ideal for customers who wish to expand their production but do not yet require maximum productivity. The mid range system incorporates a large number of the TruLaser Cell 8030's innovative functions, and is superior to comparable products on the market in terms of dynamics, functions and robustness.

Productive

With good basic machine dynamics with Dynamic Level 3, the machine outperforms the competition in the same segment.

Short non-productive times

The rotary table minimizes the rotation time. When combined with optimized approach and departure motions, short non-productive times can be achieved.

Outstanding robustness

Experience gained from the largest install base design of 3D hot-forming machines has been applied to the new machine.

Diverse functions

Optimum production processes due to functions such as X-Blast technology, FastLine Cell Basic or ObserveLine Comfort & Professional.

Compact footprint

The setup of the TruLaser Cell 5030 Hotforming Edition is not only compact, but also extremely user-friendly and ergonomic. The rotary table can be easily accessed from both the front and the sides. The machine layout configuration is flexible so that the hall can be set up according to your requirements.

X-Blast Nozzle Technology

In comparison with standard nozzles, the X-Blast Nozzle has twice the bandwidth. This means the working distance of the nozzle can be increased, resulting in considerably fewer nozzle collisions. The process stability is also improved, which increases the quality of your components.

Crossmember laser cut using the TruLaser Cell 8030

Hot-formed and laser-cut crossmember

Mass series parts can be processed cost-effectively on the TruLaser Cell 5030 Hotforming Edition thanks to its low initial investment. The NC programming also provides you with maximum flexibility for component geometry.

TRUMPF 3D-laser welding application TruLaser Cell B-pillar

Laser-cut B-pillar

The TruLaser Cell 5030 Hotforming Edition reliably cuts 3D components such as B-pillars for cars. The processing of hot-formed components with the laser is more cost-effective than using standard processes. With the flexible laser tool, components can also be easily adapted to new requirements – even at a later time.

	TruLaser Cell 5030 Hotforming Edition
Axis travel range
Maximum number of axes	5
X axis travel range	3300 mm
Y axis travel range	1500 mm
Z axis travel range	600 mm
B axis travel range	± 135 °
C axis travel range	n x 360 °
Maximum workpiece size
Maximum workpiece size in X	2840 mm
Maximum workpiece size in Y	1040 mm
Maximum workpiece size in Z	370 mm
Maximum axis speeds
Maximum axis speed, axially parallel in X	60 m/min
Maximum axis speed, axially parallel in Y	60 m/min
Maximum axis speed, axially parallel in Z	60 m/min
Maximum axis speed, simultaneous	104 m/min
Maximum axis speed of B axis	60 1/min
Maximum axis speed of C axis	60 1/min
Maximum axis accelerations
Maximum axis acceleration, axially parallel in X	9.5 m/s²
Maximum axis acceleration, axially parallel in Y	9.5 m/s²
Maximum axis acceleration, axially parallel in Z	9.5 m/s²
Maximum axis acceleration, simultaneous	16.5 m/s²
Maximum axis acceleration of B axis	200 rad/s²
Maximum axis acceleration of C axis	100 rad/s²
Positioning accuracy
Positioning accuracy of linear axes (X, Y, Z)	0.08 mm
Positioning accuracy of rotary axes (B)	0.015 °
Laser
Maximum laser power	3000 W - 4000 W
Available lasers	TruFiber
Rotary table automation
Maximum loading per side	260 kg
Work stations	2
Typical total non-productive time	4.5 s
Typical rotation time	2.4 s
Diameter of rotary plate	4000 mm
Working height	700 mm

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing – no matter whether this is the programming of laser cutting, laser welding, or laser metal deposition programs. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.

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Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

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You can select the perfect solid-state laser for your application, which you can then optimally combine with the TruLaser Cell 5030 Hotforming Edition.

TruFiber P

New fiber laser family members, the TruFiber P laser

To the product

ObserveLine Comfort

There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring procedure, you can detect this error quickly since this option checks every contour for a complete cut – all this is carried out twice as fast as comparable systems on the market. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and you can even measure smaller hole diameters and angled punching slugs.

ObserveLine Professional

Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased scrap and associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.

Fixture for cutting test sheets and readjusting the TruLaser Cell 8030

Smart Optics Setup

Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier due to standardized macros, saving time and money.

FocusLine

FocusLine enables the program-controlled setting of the focal position depending on the type of material and the material thickness. The position is adjusted using a pressurized mirror, influencing the curvature of its surface.

Control interface

You can integrate new devices easily and cost effectively into the machine control via the pneumatic and electrical interface.

TruTops Cell Shopfloor

TruTops Cell Shopfloor enables you to adjust programs more easily, more quickly, and more reliably directly at the machine. Navigating within the NC program is incredibly simple, as the contour to be changed with the corresponding NC text can be selected by a simple click of the mouse. All changes made are visualized immediately and ensure unprecedented reliability when working in the program.

FastLine Cell Basic

FastLine Cell Basic improves and optimizes the approach behavior of the machine during piercing for the cutting of the contour. Depending on the type of material and the material thickness, as well as the number of contours to be processed, you can increase the productivity of your system by up to 20%.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Service & contact

Contact

Laser Technology Sales

Phone +49 7156 30330862

Services

Downloads

Laser systems brochure

pdf - 4 MB