More options, fewer work steps with bevel cutting
The integrated bevel cut makes this 2D laser cutting system a versatile standard machine. Thanks to the groundbreaking technology, you can create precise geometric shapes on the edge of the workpiece by cutting at an angle. The machine can handle bevel angles of up to 50 degrees and is economical from just 5% cut parts with bevel cuts. This saves you up to 80 % in processing time and costs for the entire assembly. Apply chamfers directly on the machine - in thin and thick sheets up to 25 millimeters. When will you invest in more options and fewer work steps?
Inclining the cutting unit enables chamfers and countersinks as well as angles up to - /+ 50 .
Save on subsequent processes and therefore costs for the entire assembly thanks to bevel cutting.
Process a wide range of mild steel and stainless steel in bevel cut and continue to cut all other materials in vertical cut.
In vertical cutting, you can also use all the other functions of the TruLaser Series 3000, such as Highspeed Eco, CoolLine or EdgeLine Bevel.
Filigree contours in thick structural steel
With the TruLaser Series 3000 Bevel Cut Edition, you can produce intricate chamfers and countersinks precisely and reliably, even in thick structural steel.
Efficient bevel cutting for stainless steel
Thanks to nitrogen cutting, you can also produce stainless steel parts in bevel cuts with high productivity and top quality.
Cutting of all common materials
Continue to process all common materials in vertical cutting.
TruLaser 3040 Bevel Cut
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TruLaser 3060 Bevel Cut
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TruLaser 3080 Bevel Cut
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Maximum speed | |||
Simultaneous | 170 m/min | 170 m/min | 170 m/min |
Working range | |||
X axis | 3922 mm | 5987 mm | 8037 mm |
X-Achse (bei 50° Schrägschnitt) | 3355 mm | 5420 mm | 7470 mm |
Y axis | 2099 mm | 2576 mm | 2576 mm |
Y-Achse (bei 50° Schrägschnitt) | 1600 mm | 2077 mm | 2077 mm |
Laser-specific data - TruDisk 12001 | |||
Maximum laser power | 12000 W | 12000 W | 12000 W |
Maximum sheet thickness, mild steel | 30 mm | 30 mm | 30 mm |
Maximum mild steel sheet thickness with cutting package for thick sheets | 35 mm | 35 mm | 35 mm |
Maximale Blechdicke Baustahl (bei 50° Schrägschnitt) | 15 mm | 15 mm | 15 mm |
Maximum sheet thickness, stainless steel | 40 mm | 40 mm | 40 mm |
Maximum stainless steel sheet thickness with cutting package for thick sheets | 35 mm | 35 mm | 35 mm |
Maximale Blechdicke Edelstahl (bei 50° Schrägschnitt) | 4 mm | 4 mm | 4 mm |
Maximum sheet thickness, aluminum | 30 mm | 30 mm | 30 mm |
Maximum sheet thickness, copper | 12.7 mm | 12.7 mm | 12.7 mm |
Maximum sheet thickness, brass | 12.7 mm | 12.7 mm | 12.7 mm |
Consumption values | |||
Average power input in production - TruDisk 12001 | 25 kW | 25 kW | 25 kW |
The technical data of all product versions as a download.
Process reliability and operator support
Regardless of the component geometry, nanojoints make process-reliable and resource-efficient machining of your components possible, regardless of their geometry: higher productivity, better part quality, and simple part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. In contrast, microjoints fix the component over the entire sheet thickness, which often requires time-consuming manual reworking and makes part removal more difficult, especially with thin or medium sheet thicknesses.
Mild steel becomes extremely hot during laser cutting and can melt uncontrollably. This does not happen with CoolLine. This is because nozzles on the cutting head spray water mist during processing, cooling the material around the laser beam. CoolLine therefore enables new geometries and closer nesting. It also increases process reliability in the processing of thick mild steel.
Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.
Clean protective glass ensures high cut quality for the long term. A sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only performed when required, saving costs.
AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.
Autonomous production and prevention of idle states: With Smart Rerun, your machine will independently continue production following a slight collision or cutting flaw. To prevent any rejects, the main focus is always for re-entry to be within the contour. Only if this is not possible, will the machine jump to the next part. The objective is always for production to continue.
The Sorting Guide is a camera-based assistance system that assists the worker in removing and sorting sheet metal parts. It marks parts with different colors according to the customer order or subsequent process. This enables the worker to quickly, easily and correctly arrange the cut parts on pallets.
With Drop&Cut, remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.
The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.
The user interface, which has won numerous awards, makes the machine particularly easy to use. Tasks are completed considerably faster. New functions can be learned intuitively via the large touch display.
Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
Flexibility
The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.
With the additional RotoLas device, you can also process tubes and profiles on your 2D laser cutting machine. You can convert your machine from flatbed to tube processing within a very short time. A flexible loading system different tubes and profiles with absolute accuracy, facilitating processing of XXL-format tubes and profiles with outer circles of up to 370 mm.
Autonomy
You will now receive two different modes of the function to prevent collisions. Whether sheet mode or single part mode, you can largely avoid using microjoints. saving costly rework. The parts can also be unloaded using an automated mechanism as they do not tip over.
A camera system precisely determines the position of inserted sheets and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.
Quality
BrightLine fiber turns the solid-state laser into a universal tool: The function provides you with high-quality cutting results over the entire range of sheet thicknesses. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.
PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%
The integrated gas mixer combines the cutting gases nitrogen and oxygen - automatically and without any operator involvement. The use of a gas mixture of nitrogen and oxygen combined with high laser power improves the part quality in mild steel and aluminum. The burr of the laser-cut component can be reduced in relation to the material type, material alloy and material quality.
High material tolerance, stable process: With FlexLine you can achieve the best possible cutting results with structural steel of different grades. Thanks to the patented nozzle design and special cutting parameters, you can safely cut delicate contours - even in thick sheet metal. This way, you can remain flexible and make optimal use of your materials.
Productivity
Highly efficient – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets – the same goes for the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40%, and even prevents burr formation on contours with sharp edges.
Extremely quick, extremely economical: With this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 60%. This is enabled by a patented nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets, and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen.
Ensuring the kilowatts hit the sheet metal: even high levels of laser power can be fully utilized with TRUMPF machines. The TruDisk laser with up to 12kW not only promises high feed rates, but more importantly processes the workpiece to the highest level of productivity. This accurate combination of laser power, machine design and intelligent functions produces the best parts in the shortest processing time. This applies to fusion cutting as well as to flame cutting, and also to more complicated applications, for example, fine contours or thick sheet metal.
TruTops Boost
Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.