Punch laser machines

TruMatic 5000

New SheetMaster for highly productive punch laser processing cell

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Overview

Applications

Technical data

Equipment

Software

Tools

Automation

The highly productive punch laser processing cell

The TruMatic 5000 with SheetMaster (new generation)* automates the material flow in your punch laser production, from fast loading to unloading, palletizing, and sorting. With 6 kW of laser power, the TruMatic 5000 is setting new productivity standards on the market and is simultaneously achieving high energy efficiency levels. Nozzle changers, pre-separation of sheets parallel to production, the integrated axis for more flexibility, and a variety of individually controllable suction cups allow you to produce autonomously and efficiently.

Maximum productivity

The powerful 6 kW laser on the TruMatic 5000 makes your punch laser processing highly productive.

Fully automated

The automated punch laser system is ideal for multi-shift operation.

Scratch-free processing

The descending die enables scratch-free punching and forming processes.

Autonomous production

The ToolMaster changes tools fully automatically in the machine - for maximum safety in processes.

Large variety of materials

In addition to standard materials, the laser cuts a wide range of non-ferrous metals productively and reliably.

Efficient and energy-saving

Solid-state lasers and delta drive of the machine score points for efficiency and energy conservation.

The highly productive punch laser processing cell: Experience the TruMatic 5000 with the new SheetMaster* in action

One cutting head for everything

With the TruMatic 5000, you can process all types of materials and thicknesses with the same cutting head due to the beam guidance. There is no need to change the head, meaning that non-productive times are reduced.

Complete processing of a part on the TruMatic 5000

Complete processing of the part

The perfect synergy between laser, punching and forming tools enables the complete processing of your parts. This usually eliminates downstream operations, such as deburring.

Automated loading and unloading with sorting

With the new SheetMaster*, you can load and unload your parts quickly and with process reliability. You can also sort and palletize your parts.

Easy tool handling

The ToolMaster is loaded parallel to production – prepared tools are brought into the tool changer without interrupting production and tools are removed for regrinding.

Fully automated

Due to its varied automation components, the TruMatic 5000 fiber operates reliably around the clock.

TruMatic 6000 fiber, honeycomb component

Extended forming options

High-quality outer contours and delicate inner contours: With the slim laser head of a TruMatic, you can cut very near to, or even on, formed sections that have already been introduced. These can be integrated quite easily into the process sequence.

Material range

The TruFiber solid-state laser is resistant to back-reflections. Even highly reflective materials such as copper or brass can be cut with a high level of process reliability.

	TruMatic 5000 with new SheetMaster* Medium Format	TruMatic 5000 with new SheetMaster* Large Format
Dimensions
Width	17132 mm	18880 mm
Depth	10760 mm	11260 mm
Height	3700 mm	3700 mm
Maximum stroke rate
Punching (E = 1 mm)	800 1/min	690 1/min
Marking	1000 1/min	1000 1/min
Working range
Punching mode, X axis	2500 mm	3000 mm
Punching mode, Y axis	1250 mm	1550 mm
Laser operation, X axis	2500 mm	3000 mm
Laser operation, Y axis	1250 mm	1550 mm
Combined operation, X axis	2535 mm	2535 mm
Combined operation, Y axis	1250 mm	1550 mm
Maximum sheet thickness	6.4 mm	6.4 mm
Maximum workpiece weight	150 kg	230 kg
Maximum punching force	180 kN	180 kN
Tools
MultiTool tool changing time	0.5 s	0.5 s
Number of tools/clamps	21 pieces / 3 pieces	21 pieces / 3 pieces
Laser-specific data - TruFiber 6001
Maximum laser power	6000 W	6000 W
Maximum sheet thickness, mild steel	8 mm	8 mm
Maximum sheet thickness, stainless steel	8 mm	8 mm
Maximum sheet thickness, aluminum	6 mm	6 mm
Maximum sheet thickness, copper	6 mm	6 mm
Maximum sheet thickness, brass	6 mm	6 mm
Part removal
Maximum part size, fixed chute, punching (with moving table)	180 mm x 180 mm	180 mm x 180 mm
Maximum part size, part removal flap, laser	400 mm x 600 mm	400 mm x 600 mm
Loading the SheetMaster
Minimum sheet size	800 mm x 800 mm	800 mm x 800 mm
Maximum sheet size	2500 mm x 1250 mm	3067 mm x 1532 mm
Minimum sheet thickness	0.5 mm	0.5 mm
Maximum sheet thickness	8 mm	6.4 / 8.0 mm ²
Maximum sheet weight	240 kg	240 / 300 kg ²
Unloading the SheetMaster
Minimum part size (punching parts)	140 mm x 120 mm	140 mm x 120 mm
Minimum part size (laser cut parts)	70 mm x 30 mm	70 mm x 30 mm
Max. stack height (unloading platform)	340 mm ¹	340 mm ¹

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

Be it a descending die or universal cutting unit: The equipment features are adapted to your punch laser system and support you in many ways in routine industrial operations.

Quality

Descending die

The descending die enables scratch-free punching and forming processes. If requested, the die is lowered during positioning so that the sheet does not contact the die - be it a punching die or a raised forming die.

Brush tables

For sensitive materials, which must not have any scratches underneath, you can use brush tables combined with the descending die.

Process reliability

Smart Load and Unload

Smart Load and Unload supports process-reliable loading and unloading. During loading, a sensor in the clamps detects whether the sheet is optimally positioned. If this is not the case, the sheet is corrected. During unloading, a sensor detects whether a part was not safely removed. The new SheetMaster also performs an inspection before the parts are removed. This enables safe removal of the parts.

Separation station for easy peeling of sheets

The separation station of the SheetMaster can pre-separate parallel to production. The gripping unit can pick up a separated raw sheet immediately after the last finished part has been sorted.

Smart punch monitoring

Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. This allows the machine to detect a possible broken punch at an early stage and avoids rejects, especially during night or weekend shifts.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Cost-effectiveness

Integrated flattening

When punching sheets, compressive and tensile stresses occur in the workpiece, which can lead to deformations in the sheet metal. The integrated flattening machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself.

Universal cutting unit

Your TruMatic is equipped with a reliable universal cutting unit corresponding to the solid-state laser. This earns high marks due to its improved process reliability and simplified operation. Its robust design is built for everyday industrial use and makes it resistant to collisions.

Flexibility

MobileControl app

With TRUMPF's Mobile Control app you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto your tablet's touch screen. In addition to the static control panel, you have another option for monitoring and controlling your machine.

Productivity

6 kW laser power

With 6 kW of laser power, the TruFiber laser enables unprecedented productivity. The solid-state laser guarantees a high level of efficiency and an excellent energy balance.

SheetMaster (new generation)

The new SheetMaster* loads the TruMatic 5000 with raw sheets and takes over the unloading and sorting of finished parts. Its new flexible gripping unit with its individually controllable suction cups make the SheetMaster highly effective in removing both simple and complex parts. This means manual interventions are hardly ever necessary.

TruTops Boost

Design and program your punch laser machine intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes take over time-consuming routine processes. In addition, the joint nesting pool saves time and material. With TruTops Boost you always have an overview of all production orders and work in an order-oriented manner.

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Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

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Roller beading tool

You can use the roller technology to create straight and curved beads of any length in the sheet. This produces high-quality workpieces without visible forming marks.

Ball deburring tool

Deburr geometries of different sizes directly on the machine. As such, you benefit from perfectly deburred workpieces and shorter production times.

Ejector tool for sorting

Remove small laser cut parts with process reliability and separate finished parts from remaining parts at the same time.

MultiTool

You can boost the productivity of your punching or punch laser machine with a tool adapter for up to ten inserts – in particular for small punching operations.

Descending die

The descending die enables a scratch-free punching and forming operation and prevents the risk of things getting caught.

Punching tools at a glance

TRUMPF offers the world's largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.

With the automation of your TruMatic 5000, you benefit from higher machine utilization and process reliability in automated multiple-shift operation. The modular concept also provides you with flexibility and opportunities for growth.

Automated loading and unloading with sorting

The SheetMaster (new generation)* takes over the fast and safe loading, unloading, separating, palletizing and sorting of your finished parts.

Disposal

The GripMaster (new generation)* ensures automated scrap skeleton handling. Scrap skeletons and remainder strips are deposited on the scissor table.

Tool handling

The ToolMaster Linear also provides space for an additional 18, 54 or 90 tools which are automatically positioned in the linear magazine of your machine. This means you can complete even complex orders with numerous tool changes quickly and automatically.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Without load carrier
Expected to be available as an additional package from 2026

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Service & contact

Contact

TRUMPF Group

Phone +49 7156 3030

E-mail

Services

Downloads

Punch laser machines brochure

pdf - 2 MB