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3D printing systems

TruPrint 2000

Productivity squared

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Productivity squared

Highest quality, robust processes and high productivity - that's what the TruPrint 2000 stands for. With a build volume of 200 x 200 mm footprint and a height of 200 mm, it offers ideal possibilities. Thanks to the expanded build volume and the new basic spot configuration with 80 µm, the TruPrint 2000 is the perfect system for the tool industry as well as for applications in the dental, medical or general industry.

For example, up to 36% more RPDs (Removable Partial Denture) can be placed on the square build plate compared to a 200 mm diameter round build plate. With the 80 µm spot Fullfield Multilaser, users also benefit from our new dental parameters that allow them to print up to 30 RPDs in roughly 4 hours.

Simple nesting

Thanks to the square base and build plate fixture without screws on top, the parts can be easily arranged – up into the corners.

High-productivity printing in premium quality

The 500 W laser power and 80 µm beam diameter with the multilaser option, provide highly productive and excellent results.

Less parts costs

The combination of building volume, laser power and coating time results in an economical machine concept for your series production.

More possibilities

With adjustable spot size (55/80 µm) and detailed process analysis, you enjoy high process flexibility and advanced monitoring.

Easy handling

Benefit from easy and safe powder handling under inert, closed powder circuit.

Experience all the functions of the TruPrint 2000 in our product animation

Better square

The TruPrint 2000 offers you design freedom in a 200 x 200 x 200 mm installation space. The optimized optical design enables high quality even in the corners of the build plate - and all this without any disturbing screws on the build plate.
In the dental sector, 36% more RPDs can be accommodated on the same plate compared to a round plate. The mold and die industry also benefits from the extra surface area of the machine and laser power.

TruPrint 2000 with powder preparation station

The inert machine concept of the TruPrint 2000 with powder preparation station enables very simple powder and part handling under protective gas. Thus, the printed part is inertly unpacked directly in the machine with the integrated powder conveyor. The excess powder collects in the overflow container. This is placed in the powder preparation station to sieve the powder into the storage cylinder under inert gas for reuse. The powder circuit closes - the operator does not come into contact with powder.

Integrated powder conveyor

After the build process, the finished component is freed from powder within the process chamber using the integrated powder conveyor. The square substrate plate size of 200mm x 200mm enables simple and practical handling within the machine. This keeps the necessary periphery to a minimum: Industrial powder management with the powder preparation station.

Fullfield Multilaser

The full-field multilaser (2 x 300 W, optional 2 x 500 W) allows all lasers to expose in the entire build space, reducing your production times per part - for maximum precision, fully automatic calibration of the multilaser scan fields to each other is performed.

Motor optics

Simply switch between 55 or 80 µm beam diameter in the powder bed to prioritize between higher energy density (55 µm) or higher productivity (80 µm). This allows you to process, for example, highly reflective materials that require higher energy density.

Powder Bed Monitoring with automatic re-coating function

You can automatically monitor the powder bed via an integrated camera in the TruPrint build chamber and automatic image processing. This always gives you an overview of the component condition and allows you to analyze the quality parameters layer by layer. In case of insufficient powder, the coating is automatically repeated.

Anwendungsbeispiel RPDs der TruPrint 2000

Removable partial dentures (RPDs)

Thanks to the 80 µm beam diameter of the TruPrint 2000's laser, you achieve high productivity and very high surface quality and detail accuracy, which is especially advantageous for dental components. In addition, the low surface roughness saves you rework.

Spine Cages

With the TruPrint 2000 you always receive premium component quality according to the highest medical standards. The surface roughness improves osseointegration between bone and implant. Thanks to additive manufacturing, you gain new design freedom that enables additional functionalization. With additively manufactured spine cages, patients benefit from a faster healing process and significantly improved long-term stability.

Knee implant

With the TruPrint 2000, you benefit from a level of detail that is particularly predestined for medical implants such as the femoral component of a total knee replacement. This is because additive manufacturing allows the finest lattice structures to be printed; osseointegration is significantly improved.

3D printed mold inserts for injection molding

Filigree cooling channels, which can be found, for example, in mold inserts with near-contour temperature control. This improved cooling of the injection molding tool can significantly reduce the cycle time for manufacturing gears, allowing a stable and safe production of plastic parts.

CMF Implant - Skull Plate

With the TruPrint 2000, you produce individual implants with the highest quality requirements in a qualified environment. The high-precision components with the material Ti6Al4VELI can be printed cost-efficiently with the system "on demand" within a very short time - even in series if required.

Expansion sleeve

A printed expansion sleeve made of the amorphous metal AMLOY ZR01 (AMZ4) has a low weight, which is made possible by the high elasticity and strength of the material - especially compared to crystalline materials. In addition, complex geometries can be printed directly in a component, eliminating the need for individual parts in the assembly. Created by Heraeus AMLOY

	TruPrint 2000
Build volume (cylinder) L x W x H	202 mm x 202 mm x 200 mm
Processable materials	Metal powders for welding, such as stainless steels, tool steels, and aluminum, nickel-based, cobalt-chrome or titanium alloys, amorphous metals. Current availability of materials and their parameters available on request.
Preheating (standard)	Up to 200 °C
Maximum laser power at the workpiece (TRUMPF fiber laser)	300 W (Optional 500 W, single-laser or dual-laser)
Beam diameter (standard)	80 μm
Beam diameter (option)	55 μm - 80 μm
Layer thickness	20 - 100 μm
Connection and consumption
Electrical connection (voltage)	400 / 460 V
Electrical connection (current intensity)	32 A
Electrical connection (line frequency)	50 Hz / 60 Hz
Shielding gas	Nitrogen, argon
Structural design
Dimensions (W x H x D)	2180 mm x 2030 mm x 1400 mm
Weight (including powder)	2500 kg

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

TruTops Print

With TruTops Print, TRUMPF offers the right software solution for getting the most out of TruPrint machines. The modern user interface clearly summarizes all functionalities and enables quick access to all functions. The high degree of flexibility and the individual options for data preparation, such as z-segmentation, as well as the intuitive and clear parameter management with fully accessible parameters, ensure maximum efficiency and productivity with the best print quality and reproducibility, as well as support-reduced overhang buildability. The high quality of the created vector data in WZA format can be verified with the integrated BuildJob Viewer.

Data preparation to match your workflow

For a seamless data preparation workflow, TruTops Print is already connected to numerous CAD/CAM systems. This gives you the greatest possible flexibility when selecting data preparation software. Decide for yourself which solution fits your workflow perfectly.

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Multilaser option

Increase your productivity with the Multilaser option: Two TRUMPF fiber lasers, each with 300 W resp. 500 W and a beam diameter of 55 or 80 µm, expose simultaneously in the installation space and thus flexibly generate up to 80 % more parts in the same time. In this way, you achieve faster parts availability and maximum flexibility for customer orders. In addition, since each contour is exposed by a laser, there are no "seams". You work with the Fullfield Multilaser with 100% overlap. The Automatic Multilaser Alignment option automatically monitors and calibrates the multilaser scan fields in relation to each other during the current build job - for optimum quality with multilaser parts.

Option Powder Bed Monitoring with automatic re-coating function

You can automatically monitor the powder bed via an integrated camera in the TruPrint build chamber and automatic image processing. This gives you an overview of the component condition at all times and allows you to analyze the quality parameters layer by layer. The automatically correcting re-coating function checks the powder coating in the build area before melting. If the build area is not coated correctly, the coating is repeated.

Calibration options

Various options are available for your TruPrint to meet the verification requirement: Laser power calibration - also for multilasers, focus position measurement and scan field calibration - so you can measure, recalibrate if necessary and document your measurement results.

Melt Pool Monitoring Option

Deviations in the laser melting process can be detected at an early stage by means of sensors and critical areas on the component can be visualized. You can also monitor all melting baths in parallel - especially helpful with the Fullfield Multilaser option.

Monitoring

With the intelligent monitoring solutions from TRUMPF, you can easily monitor, analyze and calibrate the build process of TruPrint machines - allowing you to manufacture even more efficiently and achieve higher component quality. Professional monitoring enables the display and evaluation of sensor-based data. The range includes solutions for process, condition and performance monitoring. The monitoring results can be viewed directly on the HMI of the TruPrint machine or evaluated offline using the Monitoring Analyzer. In addition to transparency, TruTops Monitor gives you the option of remote access via PC or tablet. The OPC UA interface also offers you full flexibility with the connection to your own software solution. With the additionally available calibration functions, you can check the process-relevant parameters for optimal production conditions before the start of the construction job.

TO PRODUCT

The inert machine concept of the TruPrint 2000 with Powder Preparation Station n enables very simple powder and parts handling under protective gas. The closed circuit effectively avoids powder contact and enables a high level of work safety. In addition, the material does not degrade due to the minimal oxygen contact.

Powder Preparation Station for easy powder handling

With the Powder Preparation Station, new or collected powder from the overflow container is easily prepared for reuse. After the build process, the finished component is practically unpacked inside the process chamber. The powder is collected for reuse in the overflow hopper by means of an integrated conveyor. This is placed in the powder preparation station for sieving - where it is very quickly sieved into the storage cylinder. Weighing is done automatically by the integrated scale. Thus, the circuit is always inert and closed.
The Powder Preparation Station can be used simultaneously for several machines of the TruPrint series.

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Powder and parameters

High-quality metal powders are the basis for reliable process conditions in additive manufacturing. The combination of recommended powders and the right parameters leads to high-quality material properties for 3D-printed components.

LEARN MORE

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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3D printing in dental technology

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Certification

Do you want to use your TruPrint systems for production that requires certification? Our experts provide support for "Installation Qualification" (IQ) with an enhanced, standards-based installation process.

3D printing amorphous metals

Strong and yet highly elastic: amorphous metals (metallic glasses) are THE new super material for 3D printing of numerous high-tech applications.

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Downloads

TruPrint 2000

pdf - 687 KB

Dental Flyer

pdf - 538 KB

Monitoring TruPrint Flyer

pdf - 251 KB

Flyer: Industrial Part and Powder Management

pdf - 251 KB

Flyer: Service Agreements for TruPrint

pdf - 280 KB

Consultation on additive manufacturing flyer

pdf - 640 KB

Flyer: Service app

pdf - 352 KB

TruTops Print flyer

pdf - 263 KB

Seminar – component design for additive manufacturing

pdf - 572 KB

Aviation and aerospace flyer

pdf - 830 KB

Tool and mold-making industry flyer

pdf - 509 KB

Monitoring Analyzer Flyer

pdf - 676 KB

Service & contact