TruLaser Cell 8030, tried, tested and now improved even further

3D laser cutting machines

TruLaser Cell 8030

TruLaser Cell 8030, tried, tested and now improved even further

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TruLaser Cell 8030 3D laser cutting machine as an installation version

3D laser cutting machines

TruLaser Cell 8030

TruLaser Cell 8030 3D laser cutting machine as an installation version

REQUEST OFFER

Overview

Applications

Technical data

Software

Laser

Options

Your high-end laser cutting machine for hot-formed components

3D laser cutting

The TruLaser Cell 8030 sets the standard for 3D cutting of hot-formed components and can be configured to your needs with flexibility. This allows you to choose between the large version for cutting door frames and complete side sections or the smaller version for producing single parts and segments of the body in white. As a result of new developments and optimized details, it offers even greater production reliability, combined with arguably the highest productivity on the market. You can increase your profitability thanks to options such as the Smart Approach, or Dynamic Level 3.

Maximum productivity

Compared to the previous model, you now benefit from even higher acceleration and Dynamic Level 3.

Minimal non-productive time

The optimized rotary table is the fastest on the market. With the rotation time of 1.8 seconds (which is 20% shorter), the overall performance is increased with each component.

High level of robustness

Experience gained from the largest installed base design of 3D hot-forming machines has been applied to the new machine.

Diverse functions

Optimized production processes due to functions such as X-Blast technology or ObserveLine Comfort & Professional

TruLaser Cell 8030 – tried, tested and now improved even further

Time comparison of rotating and cutting speed in TruLaser Cell 8030

TruLaser Cell 8030 performance comparison

TruLaser Cell 8030 - BrightLine Speed

TruLaser Cell 8030 ObserveLine Professional

ObserveLine for cutting-slug control

Compact footprint

The setup of the TruLaser Cell 8030 is not only compact, but also extremely user-friendly and ergonomic. The rotary table can be easily accessed from both the front and the sides. The machine layout configuration is flexible so that the hall can be set up according to your requirements.

X-Blast Nozzle Technology

In comparison with standard nozzles, the X-Blast Nozzle has twice the bandwidth. This means the working distance of the nozzle can be increased, resulting in considerably fewer nozzle collisions. The process stability is also improved, which increases the quality of your components.

Dynamic Level 3

The Dynamic Level 3 option ensures your TruLaser Cell 8030 accelerates even faster. This means that, for complex components, you can reduce your cycle times by up to 7%.

Laser-cut B-column with TruLaser Cell 8030

Laser cutting a door frame

With the TruLaser Cell 8030, you can cut the large dimensions of a hot-formed vehicle side section very quickly and with reliably high quality with the TruDisk laser and X-Blast technology.

Laser cutting of a cross beam

Compared to the previous model, the TruLaser Cell 8030 cuts the hot-formed vehicle cross beams with around 10% higher machine dynamics, 10% lower non-productive times, and a 30% quicker punching slug check. The TruDisk laser and the X-Blast technology ensure consistently high cutting quality here.

Crossmember laser cut using the TruLaser Cell 8030

Hot-formed and laser-cut crossmember

Mass series parts can be processed particularly cost-effectively on the TruLaser Cell 8030. The NC programming also provides you with maximum flexibility for component geometry.

Laser-cut B-pillar

The TruLaser Cell 8030 reliably cuts 3D components such as B-pillars for cars. The processing of hot-formed components with the laser is more cost-effective than using standard processes. With the flexible laser tool, components can also be easily adapted to new requirements – even at a later time.

	TruLaser Cell 8030 (standard version)	TruLaser Cell 8030 (large version)
Axis travel range
Maximum number of axes	5	5
X axis travel range	3000 mm	3000 mm
Y axis travel range	1300 mm	2100 mm
Z axis travel range	600 mm	650 mm
B axis travel range	± 135 °	± 135 °
C axis travel range	n x 360 °	n x 360 °
Axis travel range of dynamic cutting optics	± 10 mm	± 10 mm
Maximum workpiece size
Maximum workpiece size in X	2540 mm	2540 mm
Maximum workpiece size in Y	840 mm	1640 mm
Maximum workpiece size in Z	370 mm	420 mm
Maximum axis speeds
Maximum axis speed, axially parallel in X	100 m/min	100 m/min
Maximum axis speed, axially parallel in Y	100 m/min	100 m/min
Maximum axis speed, axially parallel in Z	100 m/min	100 m/min
Maximum axis speed, simultaneous	173 m/min	173 m/min
Maximum axis speed of B axis	90 1/min	90 1/min
Maximum axis speed of C axis	90 1/min	90 1/min
Maximum axis accelerations
Maximum axis acceleration, axially parallel in X	11 m/s²	10 m/s²
Maximum axis acceleration, axially parallel in Y	11 m/s²	10 m/s²
Maximum axis acceleration, axially parallel in Z	11 m/s²	10 m/s²
Maximum axis acceleration, simultaneous	19.1 m/s²	17.3 m/s²
Maximum axis acceleration of B axis	200 rad/s²	200 rad/s²
Maximum axis acceleration of C axis	100 rad/s²	100 rad/s²
Maximum axis acceleration of dynamic cutting optics	40 m/s²	40 m/s²
Positioning accuracy
Positioning accuracy of linear axes (X, Y, Z)	0.08 mm	0.08 mm
Positioning accuracy of rotary axes (B)	0.015 °	0.015 °
Laser
Maximum laser power	3000 W - 4000 W	3000 W - 4000 W
Available lasers	TruDisk	TruDisk
Rotary table automation
Maximum loading per side	300 kg	750 kg
Work stations	2	2
Typical total non-productive time	3.7 s	4.9 s
Typical rotation time	1.8 s	3 s
Diameter of rotary plate	4000 mm	5000 mm
Working height	700 mm	700 mm

PDF <1MB

Technical data sheet

The technical data of all product versions as a download.

TruTops Cell

TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing – no matter whether this is the programming of laser cutting, laser welding, or laser metal deposition programs. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.

TO PRODUCT

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

TO PRODUCT

You can select the perfect solid-state laser for your application, which you can then optimally combine with the TruLaser Cell 8030.

TruDisk

Maximum performance from the disk

To the product

TruFiber P

New fiber laser family members, the TruFiber P laser

To the product

Improve the dynamics, cost-effectiveness, and productivity of your TruLaser Cell 8030 with numerous innovative options.

BrightLine Speed

Maximum productivity with minimum space – that is your challenge. BrightLine Speed increases the cutting speed by up to 60% while simultaneously decreasing gas consumption by up to 50 %. This boosts your personal competitiveness considerably – and all that with an improved CO₂nbsp;footprint.

ObserveLine Comfort

There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring procedure, you can detect this error quickly since this option checks every contour for a complete cut – all this is carried out twice as fast as comparable systems on the market. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and you can even measure smaller hole diameters and angled punching slugs.

ObserveLine Professional

Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased scrap and associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.

Smart Optics Setup

Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier due to standardized macros, saving time and money.

Smart Approach

The Smart Approach function optimizes and improves the approach behavior of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, while ensuring maximum process reliability.

FocusLine

FocusLine enables the program-controlled setting of the focal position depending on the type of material and the material thickness. The position is adjusted using a mirror subject to air pressure, influencing the curvature of its surface.

FastLine

FastLine improves and optimizes the approach behavior of the machine during piercing for contour cutting. Depending on the type of material and the material thickness, as well as the number of contours to be processed, you can increase the productivity of your system by up to 60%.

Control interface

You can integrate new devices easily and cost effectively into the machine control via the pneumatic and electrical interface.

TruTops Cell Shopfloor

TruTops Cell Shopfloor enables you to adjust programs more easily, more quickly, and more reliably directly at the machine. Navigating within the NC program is incredibly simple, as the contour to be changed with the corresponding NC text can be selected by a simple click of the mouse. All changes made are visualized immediately and ensure unprecedented reliability when working in the program.

TruLaser Cell 8030 remaining time display

Comfort processing time display

The Comfort processing time display ensures that you are perfectly informed at all times. It displays the remaining processing time of the component currently being processed, and provides additional information on the current status of the manufacturing job.

Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Innovative manufacturing methods, new materials, and alternative drive concepts are key factors that drive the automotive industry forward. The solutions from TRUMPF will take you up a gear.

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Service & contact

Contact

Laser Technology Sales

Phone +49 7156 30330862

Services

Downloads

Laser systems brochure

pdf - 4 MB

BrightLine Speed flyer

pdf - 231 KB